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10/18/01
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Competitors work together to lessen heat in electronics

By Lori Kohls
Staff Writer

Rising temperatures can cause problems serious enough for several fierce competitors in industry to work together to find ways to take down the heat.

These companies are coming together at Purdue to discuss possible solutions for overheating in electronics through the Cooling Technology Research Consortium.

Suresh Garimella, an associate professor of mechanical engineering, founded the consortium in 1999. Garimella said, "The key limitation to enhancing performance of computers or technology is they get too hot."

Tiny chips in electronics produce an enormous amount of heat, that if spread over a larger area, would be easier to cool. In order to perform as intended, the computer chips must stay below 85 degrees centigrade. As cell phones and other electronics get smaller and more functions are added, they generate increasingly more heat.

The center is developing several different ways of reducing the heat. One is designing and optimizing pizeo-electric fans, which cool the device while only consuming a small amount of power. Other benefits to these fans are that they are small, silent and relatively cheap.

A second method being researched is putting tiny grooves, the size of a human hair, along the silicon chip. Pumping liquid through these micro-channels would help to remove the heat.

A third project being researched involves the use of phase-change materials, such as wax, to absorb heat as it melts. This could be important in the future with electric cars. Energy captured in the wax while the car is running could be used for a faster start the next time it is turned on.

Many of the technologies developed by the center are already in use in electronic products, and are increasingly being used across the board. Pizeo-electric fans are in place in many laptops, as are heat pipes that displace heat from the tiny chip across the base of the computer.

These projects are currently funded by the involved industries, though Garimella said he hopes to get grants from the National Science Foundation soon.

These grants are hard to come by, but receiving them holds a lot of prestige for the consortium. "It sends out a clear message that we're a leading institution in terms of this type of research," says Eckhard Groll, associate professor in mechanical engineering.

Groll is working on miniaturizing cooling technologies used in larger scale operations like refrigerators and buildings to make them of use in electronics. In the future, Groll hopes to see the consortium "have all major players (in industry) come to Purdue to solve their cooling problems "

The foundation grant will allow industry and the university cooperative research center to be established to involve more industries and include more faculty. There are 10 faculty members from various schools and several graduate students working with the center.

The consortium model allows the involved industries to pool interests and work on similar problems. There are eight industries involved including Apple, Eaton, Nokia and Philips.

There is a planning meeting concerning the grant on Oct. 29 and 30. Between 40 and 45 industries are invited to hear about current research, and possibly join.

"More importantly, we want (the industries) to critique us," said Garimella, "so we can make the center more applicable and get more industries involved."

The consortium model for research funding has many advantages but doesn't come without challenges. Negotiating between several different companies and their lawyers can be difficult when they are often in competition with each other. This means the focus is on long-term projects.

Dan Hirleman, head of the department of mechanical engineering, said, "The greatest value of a consortium comes when a company is effective at taking the pre-competitive research and quickly incorporating it into products."

 

 

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